Keep Conveyor Belts Aligned & Reduce Material Spillage

Preventing Belt Damage and Reducing Spillage Risks

Skirt-sealing systems are susceptible to damage when the belt mistracks. If the belt moves off-center beneath one side of the skirtboard, the sealing strip on that side becomes unsupported and hangs below the belt line. When the belt returns to a centered position, the seal can either rub against the moving belt's edge, causing abrasion, or it may bend backward and tear away. Both scenarios significantly increase the risk of spillage. To prevent damage to edge seals, it is crucial to ensure adequate edge distance and maintain proper belt tracking. 

 A load zone is shown, pointing out where the belt has wandered out from under the skirtboard.

 
If the belt wanders out from underneath one side of the skirtboard, the unsupported sealing strip (green) hangs down below the line of the belt, leading to seal damage and spillage. 
 
 

Sealing System and Belt Cover Wear

Regarding sealing systems and belt cover wear, a research project published in the journal Bulk Solids Handling in 1995 investigated how engineered belt cleaning and sealing systems impact belt wear. This study evaluated the abrasion of various edge-sealing systems and concluded that with adequate maintenance, these systems can extend the life of conveyor belts. While these devices contribute to belt wear, their effect is approximately half the rate seen when belts encounter accumulations of fugitive materials due to inadequate or failed cleaning and sealing systems. 

Belt mistracking can be caused by a number of factors, but all mistracking leads to subsequent problems if not identified and resolved.